ASRS

ASRS excel at optimising both floor space and vertical space, making them ideal for facilities with limited space but high storage demands. These systems utilise storage racks, columns of trays, and portable storage shelving to provide high-density storage solutions, accommodating individual trays and bins of products. Mini-load ASRS cranes, along with vertical lift modules, efficiently utilise overhead space, allowing for the dynamic storage of goods in high-density storage configurations, such as cube-based storage, buffer storage, and pallet-level storage. This results in increased storage levels and storage locations, enabling businesses to store a wide variety of items while optimising every square metre of their facilities.

Versatile Storage Solutions for Diverse Applications

ASRS are versatile and adaptable, making them suitable for a broad range of applications including grocery, retail, fashion and apparel, general merchandise, and industrial consumer goods. They provide fast, reliable, and secure conveying and storage of totes, cartons, trays, and pallets, offering systems that can be configured to handle low, medium, and high throughput ranges. Common applications include business storage, bulk storage, and medium velocity inventory management. These automated storage solutions are designed to meet the diverse needs of modern warehouses, providing a cost-effective and energy-efficient option for effective warehouse operation and facility layout.

Advanced Technology for Accurate Inventory Management

ASRS are equipped with sophisticated software solutions and computer-controlled inventory management systems that provide real-time visibility and traceability of inventory levels. This enables precise control over stock and the protection of materials, allowing businesses to make informed decisions regarding inventory management. The use of energy-efficient technology, combined with modular designs and dynamic storage solutions, ensures that ASRS not only enhance inventory control but also contribute to sustainable and efficient warehouse operations. Features like accurate tracking, level-to-level retrieval solutions, and machine controls ensure that products are always in the correct tray or storage rack position, further improving pick accuracy and operational efficiency.

Meeting Throughput Demands with High Flexibility

ASRS systems are designed to meet varying throughput requirements, making them suitable for facilities with fluctuating demand levels. They can be configured to provide maximum efficiency and adaptability, from high-speed fulfilment operations to buffer storage for slower-moving items. ASRS systems can operate at heights up to 18 metres, handle up to four loads using Twister Load Handling technology, and store items one, two, three, or four deep to optimise storage density. Whether dealing with unit-load ASRS, mini-load ASRS, or mid-load ASRS, these systems offer a flexible and reliable solution to meet the dynamic needs of modern warehouses and distribution facilities.

Safety and Ergonomics in Modern Warehousing

ASRS improve not only operational efficiency but also worker ergonomics and safety by automating the retrieval of items from high shelves, narrow aisles, or vertical spaces. This automation reduces the physical strain on warehouse operators and lowers the risks associated with manual material handling, such as incorrect lifting and potential injuries. By ensuring that goods are retrieved from the proper position and using the appropriate mechanical equipment, ASRS contribute to enhanced ergonomics and a safer work environment, supporting the health and well-being of warehouse staff.

The integration of ASRS into warehouse operations offers a comprehensive and dynamic storage solution that addresses the challenges of space optimisation, labour costs, safety risks, and inventory control. With their ability to adapt to a wide range of applications and throughput demands, ASRS provide a robust platform for the strategic management of inventory and the optimisation of supply chain processes. As L-A-C Logistics Automation continues to expand its portfolio of automation products, including conveyors, robotics, AMRs, and automated storage systems, the inclusion of ASRS systems further strengthens its commitment to delivering solutions for effective warehouse operation, maximising storage space, and future growth.

Mini-Load and Unit-Load Systems: Adaptable Solutions for Diverse Needs

Automated Storage and Retrieval Systems (ASRS) include advanced mini-load and unit-load systems, offering scalable and modular solutions for a range of warehousing and distribution needs. Designed to optimise repetitive tasks like storage and retrieval, these systems ensure smooth operations by reducing manual processes and enhancing operational accuracy. Whether used for handling raw materials, dense storage bins, or plastic containers, these systems enable maximum storage efficiency in environments from cold storage facilities to manufacturing facilities. The adaptability of ASRS supports vertical storage space utilisation, allowing businesses to manage inventory storage density while accommodating diverse throughput volumes.

Optimising Picking Processes for Maximum Throughput

ASRS solutions, such as shuttle technology and Horizontal Carousel Systems, are particularly suited to batch picking, remote picking stations, and high-speed retrieval operations. By integrating advanced Warehouse Management Systems (WMS) and inventory management software, businesses can reduce search time and ensure improved accuracy. Features like light systems guide operators during the picking process, enhancing efficiency while meeting tight cut-off times. The systems also improve warehouse efficiency by leveraging RS technology for quick retrieval of goods, whether stored in a steel storage rack structure or modular column of trays.

Reducing Costs and Labour Dependency with Automation

One of the most significant benefits of ASRS lies in its ability to reduce labour costs by replacing manual labour with intelligent robotic systems. By automating manual storage and streamlining material handling processes, warehouses can achieve greater operational consistency and eliminate errors associated with manual processes. Automated systems are particularly valuable in high-demand distribution centres and fulfillment operations, where every second counts in meeting customer expectations. For businesses managing material logistics and material scheduling, these systems provide an effective solution to meet tight production timelines without compromising on quality or throughput.

Scalable and Flexible Technology for Future Growth

ASRS are designed to adapt to the ever-changing demands of modern warehousing, offering both scalable solutions and flexible configurations. From single aisle to center aisle setups, these systems are capable of supporting an array of items, including bins of product, pallets, and even lightweight items. With a focus on maximising inventory on demand, ASRS ensure that warehouses can meet the needs of both current operations and future operations. The inclusion of shuttle systems and elevator-like systems further expands their functionality, enabling rapid storage and retrieval in facilities of all sizes.

Improved Ergonomics and Enhanced Workplace Safety

By reducing the reliance on manual handling and improving the design of picking stations, ASRS promote improved ergonomics in the workplace. Operators benefit from reduced physical strain, as automated systems manage heavy structure loads and optimise material scheduling. This not only contributes to worker well-being but also ensures compliance with health and safety standards, making ASRS an integral part of advanced warehouse automation.

Cost Efficiency in Meeting Competitive Challenges

The combination of automation technologies, intelligent systems, and optimised material logistics positions ASRS as a cost-effective way to handle rising cost pressures in competitive industries. By leveraging automatic storage systems and high-capacity Storage and Retrieval Machines, businesses can meet high lines per hour targets, streamline the distribution process, and remain agile in the face of market demands. As an efficient storage option, ASRS systems provide a competitive edge while delivering maximum picking speed and throughput.

Applications Across Industries

ASRS technology is an ideal solution for a wide range of applications, including the food industry, general merchandise, and distribution operations. With the ability to handle typical load weights and manage diverse cost factors, these systems offer businesses an efficient and reliable method for storing and retrieving goods. Their seamless integration with existing warehouse systems ensures they remain an indispensable piece of equipment for businesses aiming to optimise both inventory management practices and operational workflows.

Partner with LAC Logistics Automation for Advanced Warehouse Solutions

At LAC Logistics Automation, we take pride in providing innovative warehouse automation technology tailored to your business needs. From ASRS systems to conveyors, robotics, and shuttle systems, our solutions are designed to optimise your operations, improve accuracy, and maximise throughput. Our team of experts is here to help you achieve your automation goals with seamless integration and exceptional support. Together, we’ll help you stay ahead in today’s competitive marketplace.