HACHETTES MULTI-ZONE

One of the key aspects of this project was relocating & integrating Hachette’s distribution and fulfilment operations into the new main HHC warehouse.

It involved the design and deployment of an end-to-end material handling system capable of handling totes & cartons. While synchronising with existing and new MHE (Mechanical Handling Equipment). 

Hachette required a solution to integrate with existing operations across stock receipt, storage of long stocks, case & loose picking for replenishment and customer orders across a multi-tier mezzanine. 

The types of conveyors deployed include 24V DC powered roller and accumulation conveyor, belt conveyor and gravity roller conveyor. The system provides a comprehensive distribution service to more than 24 publishers with a total of 100,000 SKU’s. 

The picking and replenishment were conducted using HUKD’s existing JDA warehouse management system (WMS). The several types of cartons, internal picking totes, outbound dispatch tote and replenishment trays are launched from the ground floor for respective functions in picking zones.  

HUKD uses JDA WMS across their operations for full stock visibility, goods receipt, picking and returns management. L-A-C’s solution integrates seamlessly with both the WMS and WCS (Warehouse Control System) to achieve operational requirements. The electrical control system for the entire MHE solution also interfaces with WCS & WMS for complete visibility & control. 

The solution helped transition smoothly into a new facility while streamlining & optimising the distribution process.  

The solution provided increased throughput and optimized traffic management, sequencing, and picking. Working as a full-service systems integrator, L-A-C was able to manage the MHE requirements and integrate with other suppliers to successfully deliver the project on time and within budget.  

Overall, the implementation of L-A-C’s solution has provided HUKD with the necessary tools to improve their warehouse efficiency, optimize their distribution process, and better serve their clients.