Myth #3 - ASRS and GTP installations are only for large scale operations
It is still widely considered that ASRS and GTP systems are only suitable for large scale operations in warehouses or distribution centres.
Reality - These systems can significantly benefit large operations, however they are equally effective in smaller facilities as ASRS and GTP systems can be tailored to suit the size and specific needs of various operations, such as those with limited space or inventory. There are entry level systems available with the right solution, providing the opportunity for SMEs to operate on a small scale and expand over time as the business grows and savings have been made.
Myth #4 - Implementing an ASRS is capital intensive & means a new building or challenging retrofit
Companies often believe solutions like ASRS and GTP systems are cost prohibitive and would either need expansion of the existing footprint through buying, leasing or building a new facility, or alternatively, would need a full system retrofit into their existing site with significant disruption and operational downtime.
Reality – Integrating ASRS and GPT systems naturally involve initial expenditure, however increased efficiency, reduced labour costs, space optimisation, and improved accuracy in order picking and inventory management are just some of the key advantages leading to a positive return on investment over time.
These systems are also designed to optimise the available space with high density storage, thereby significantly reducing the likelihood of needing to relocate to new premises or to expand the existing warehouse footprint. Furthermore, the project delivery is also optimised to implement the infrastructure and software integration with minimal downtime and disruption to existing processes.
Myth #5 - An ASRS system is not suitable for the operation
Many companies see the technology as static with a one-size-fits-all approach and will dismiss it for various reasons: products do not fit, order profile and volume aren’t suitable, or it is too large for what is needed.
Reality – ASRS systems are highly flexible to the demands of a business so will be a suitable fit in many operational environments. Also, the majority of projects involving an ASRS use the system for a specific portion of the overall operation, be that large or small, bringing efficiency to the required process whilst allowing other technology to cater for the remainder.
For example, a company could use an ASRS system for the e-Commerce order picking offering yet utilise a different solution for store replenishment of retail goods. Additionally, smaller parts could be picked using an ASRS or GTP system, whilst larger or unusually sized SKUs are manually picked from pallet racking or shelving where the remaining items are stored. These examples highlight a very compelling case for managing dynamic operations with positive ROI.
Myth #6 - ASRS and GTP systems replace human workers
Implementing ASRS and GTP systems is seen as leading to widespread job losses by automating tasks that were traditionally carried out by human operatives.
Reality - As the labour shortage continues to affect UK warehouse operations, ASRS and GTP systems help optimise the available workforce resources, driving cost and efficiency benefits. They create new opportunities for skilled workers needed to oversee and maintain the systems, perform quality control checks, manage inventory, and handle exceptions that require human intervention.
Conclusion
As the demand for faster fulfilment and efficient warehouse management continues to grow, it’s important to dispel the myths surrounding ASRS and GTP systems and showcase their considerable benefits for both small and larger scale operations. By understanding the impressive and varied capabilities of these automated solutions, businesses can make informed decisions to improve their operations, increase their competitive edge in a challenging marketplace, and meet the ever-changing needs of their customers in today’s dynamic logistics landscape.
About L-A-C Logistics Automation
As a leading UK Systems Integrator, we pride ourselves on our expertise in providing tailored solutions based on specific business requirements. Our committed and detailed approach focusses on understanding the unique needs of each business and designing a system that aligns perfectly with those needs. Whether it’s a small warehouse operation or a large-scale distribution centre or production facility, we have the in-depth knowledge and experience to deliver an ASRS solution that is precisely right for you. Contact us today to find out more.
